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Box type comparison table

All 88 box types from the three packaging format guides in one table, described by what actually decides a quotation: how much load the box carries, the cost level, the tooling lead time, how the pack opens, and which product categories it suits. Filter a few rows, then open the guide section for material grades, flute combinations and specification details.

Load, cost and lead time are relative bands for comparing formats, not quotations. Final numbers depend on board grade, size, print coverage, insert type and order quantity.

Format

Showing 88 of 88 box types

Box typeFormatLoadCostLead timeOpeningBoardUnit loadTypical categoriesGuide

Bag-in-box

The bag provides the barrier, the carton the structure.

FoldingMediumMidStandardDispenser

350 gsm FBB + 2-ply barrier bag

5–20 L fill

Read section

Blister and skin cards

Mixed materials hurt recyclability in several markets.

FoldingLightLowStandardBlister

350–400 gsm SBS card, 0.5 mm

up to 1 kg

Read section

Book-style folder carton

A printed spine gives shelf presence without a rigid core.

FoldingLightLowFastBook fold

300 gsm SBS, printed spine

up to 0.8 kg

Read section

Cake box with handle and window

Reinforce the handle; use food-grade window film.

FoldingLightLowFastHandle

350 gsm FBB + PET window

up to 2 kg

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Carton with integrated fitment

Removes a separate insert but needs a wider blank.

FoldingMediumMidStandardTuck

350 gsm FBB + moulded pulp fitment

1–3 kg

Read section

Crash-lock bottom

Needs machine erecting; worth it at volume.

FoldingMediumMidStandardCrash lock

350 gsm FBB, crash-lock base

1–3 kg

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Gable box with handle

Carry pack, not a shipper.

FoldingLightLowFastHandle

300 gsm FBB, die-cut handle

up to 3 kg

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Hanging carton with a Euro slot

The slot carries the full weight; reinforce the panel.

FoldingLightLowFastHang

300 gsm FBB, reinforced header

up to 1.5 kg

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Hexagonal and octagonal cartons

More panels means slower hand erection.

FoldingLightMidStandardLift-off lid

300 gsm SBS, glued body

up to 1.5 kg

Read section

Mailer carton with roll-end tuck

Replaces a shipper plus retail carton; watch dimensional weight.

FoldingMediumMidFastRoll-end tuck

E-flute, 1.5 mm

up to 2 kg

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Paperboard food clamshell

Venting and grease resistance matter more than print.

FoldingMediumLowStandardClamshell

300 gsm FBB, PE or PLA coated

up to 1 kg

Read section

Pillow box

Small internal volume; strong silhouette.

FoldingLightLowFastSleeve

300 gsm SBS, 0.4 mm

up to 0.5 kg

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Pour-spout carton

Test the spout with the real fill weight.

FoldingMediumMidStandardDispenser

350 gsm FBB, PE-lined

1–2 kg

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Reverse tuck end (RTE)

Cleaner display face; the standard for bottles.

FoldingLightLowFastTuck

250–300 gsm FBB, 0.35 mm

up to 1 kg

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Seal-end (glued) carton

Tamper evident, but the closure is machine-only.

FoldingMediumLowStandardGlue sealed

300–350 gsm FBB, PE-coated

up to 1 kg

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Shelf-ready display carton

Start from shelf depth and facings, not from the box.

FoldingMediumMidStandardTear strip

350 gsm FBB on E-flute base

3–8 kg

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Sleeve or tube

Cheapest way to add print over a plain inner.

FoldingLightLowFastSleeve

300 gsm FBB, open ends

up to 0.8 kg

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Straight tuck end (STE)

Cheapest die; check the bottom tuck on heavy items.

FoldingLightLowFastTuck

250–300 gsm FBB, 0.35 mm

up to 1 kg

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Suitcase-style carton with handle

The load at the handle is the specification point.

FoldingMediumMidFastHandle

350 gsm SBS, reinforced handle

up to 3 kg

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Tapered and conical cartons

More blank waste; check nesting when stored empty.

FoldingLightMidStandardTuck

300–350 gsm SBS

up to 1.5 kg

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Tear-strip tamper-evident carton

Tear-line direction and strip width decide whether it opens cleanly.

FoldingLightMidFastTear strip

300 gsm FBB + perforated tear line

up to 1.5 kg

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Tray and sleeve

Two parts; sample the sleeve fit early.

FoldingMediumMidFastTray + sleeve

300–350 gsm FBB, two-piece

1–3 kg

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Triangular wedge carton

Follows the product shape; add a window for the cut face.

FoldingLightLowFastTuck

300 gsm FBB, window optional

up to 1 kg

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Tuck top auto-bottom (snap lock)

Saves packing time and the base carries weight.

FoldingMediumMidFastAuto-bottom

350 gsm FBB, snap-lock base

1–3 kg

Read section

Two-piece paperboard tray with lid

Rigid look at lower cost; the edge feels softer.

FoldingMediumMidFastLift-off lid

400 gsm SBS, 0.55 mm

1–3 kg

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Two-piece telescoping carton

Cheaper than a rigid box; sample the lid fit.

FoldingMediumMidFastLift-off lid

350 gsm FBB, 0.45 mm

1–3 kg

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Wallet and flat-pack cartons

Good when pack thickness must stay low.

FoldingLightLowFastBook fold

300 gsm FBB, 0.4 mm

up to 0.5 kg

Read section

Window carton with patched film

The patch step adds cost; confirm film grade and food contact.

FoldingLightMidFastWindow

300 gsm FBB + 12–15 µm PET patch

up to 1 kg

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Wrap-around carton (WAC)

The product is the former, so the machine dictates the design.

FoldingLightLowStandardWrap

350–400 gsm coated FBB

3–6 kg

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Bliss box

High stacking strength with less board.

CorrugatedHeavyHighStandardTape

BC double wall, 6 mm

50–400 kg

Read section

Bottle shipper with dividers

Cell size and grade together decide drop performance.

CorrugatedHeavyMidStandardTape

B or BC-flute, 3–6 mm + 0900 dividers

12–20 kg

Read section

Bulk bin, pallet box and octabin

Freight and handling decide the specification.

CorrugatedHeavyHighStandardLift-off lid

BC double wall or triple wall, 6–10 mm

300–1000 kg

Read section

Carry box with die-cut handle

Test the handle with the full load.

CorrugatedMediumMidFastHandle

B-flute, 3 mm, reinforced handle

up to 12 kg

Read section

Corrugated book wrap and envelope mailer

Double-thickness corners are what pass a parcel drop.

CorrugatedLightLowFastWrap

E-flute, 1.5 mm

up to 2 kg

Read section

Corrugated octagonal box

Less board than a square box, slower to erect.

CorrugatedMediumMidStandardLift-off lid

B-flute, 3 mm

5–15 kg

Read section

Corrugated pallet

Replaces timber; specify the load rating.

CorrugatedHeavyHighSlowFitment

Triple wall or honeycomb, 10–15 mm

500–1000 kg

Read section

Corrugated tray with separate lid

Stronger than a folder, cheaper than a telescope box.

CorrugatedMediumMidFastLift-off lid

B-flute, 3 mm, two pieces

up to 12 kg

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Corrugated tray with shrink or sleeve

Low board cost; the film does the containment.

CorrugatedMediumLowStandardWrap

E-flute, 1.5 mm + shrink film

up to 8 kg

Read section

Corrugated tube and round containers

A round section uses less board than a box.

CorrugatedMediumMidStandardLift-off lid

B-flute, 3 mm

5–15 kg

Read section

Counter display unit (FSDU)

Judged on set-up time, load and print.

CorrugatedLightLowStandardSelf-lock

B-flute, 3 mm

up to 20 kg

Read section

Crash-lock or auto-bottom box (FEFCO 0713)

Fast packing with a strong flat floor.

CorrugatedMediumMidFastAuto-bottom

B-flute, 3 mm

5–15 kg

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Die-cut roll-over tray (FEFCO 0427) and lid (0428)

Rolled walls lock without glue.

CorrugatedMediumMidStandardSelf-lock

E or B-flute, 1.5–3 mm

up to 10 kg

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Dual tear-strip returns box

Two strips for opening and returning.

CorrugatedMediumMidStandardTear strip

B-flute, 3 mm, two tear lines

up to 10 kg

Read section

E-commerce mailer

No tape and a lower dimensional weight.

CorrugatedMediumMidStandardRoll-end tuck

E-flute, 1.5 mm

up to 5 kg

Read section

Edge protectors and corner boards

Cheap protection against strapping damage.

CorrugatedLightLowFastFitment

B or C-flute, 3–4 mm

fitment only, no load

Read section

Five-panel folder

Wraps flat or slightly thick goods.

CorrugatedLightLowFastTape

B-flute, 3 mm

up to 10 kg

Read section

Full-overlap slotted container (FOL, FEFCO 0203)

Double thickness top and bottom; straps well.

CorrugatedHeavyMidFastTape

BC double wall, 6 mm

50–300 kg

Read section

Half-slotted container (HSC, FEFCO 0200)

Solid base and no bottom flaps.

CorrugatedMediumLowFastTape

B-flute, 3 mm

5–15 kg

Read section

Insulated corrugated box

The insulation material decides recyclability.

CorrugatedMediumHighSlowLift-off lid

B-flute + EPS or honeycomb liner

up to 20 kg

Read section

One-piece folder (FEFCO 0401)

Shallow tray with no glue.

CorrugatedLightLowFastSelf-lock

E-flute, 1.5 mm

up to 5 kg

Read section

Partitions, dividers and fitments (FEFCO 0900 series)

Cheap to add and often decides the drop test.

CorrugatedLightLowFastFitment

E or B-flute, 1.5–3 mm

fitment only, no load

Read section

Pizza, bakery and food-service boxes

Venting and grease resistance outrank stacking strength.

CorrugatedLightLowFastLift-off lid

E-flute, 1.5 mm, grease-resistant

up to 3 kg

Read section

Regular slotted container (RSC, FEFCO 0201)

Cheapest at volume; the flaps meet in the middle.

CorrugatedMediumLowFastTape

B-flute, 3 mm

5–15 kg

Read section

Returnable and reusable heavy-duty boxes

Built for repeated trips; specify the trip count.

CorrugatedHeavyHighSlowTape

BC double wall, 6 mm

50–300 kg

Read section

Shelf-ready packaging (SRP) and floor displays

Retailer shelf rules drive the design.

CorrugatedMediumMidStandardTear strip

B-flute, 3 mm + 350 gsm liner

up to 15 kg

Read section

Slide box or drawer (FEFCO 0501)

Premium action; clearance is the usual failure.

CorrugatedMediumMidStandardDrawer

E-flute, 1.5 mm

up to 3 kg

Read section

Telescoping (two-piece) box, FEFCO 03 series

Reusable, but the board area is higher.

CorrugatedMediumMidFastLift-off lid

B-flute, 3 mm

5–20 kg

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Wardrobe and storage box

Height against footprint sets stacking strength.

CorrugatedHeavyMidStandardLift-off lid

BC double wall, 6 mm

20–50 kg

Read section

Wrap-around and tray-wrap packs

Machine-driven design; low board weight.

CorrugatedLightLowStandardWrap

B-flute, 3 mm

3–10 kg

Read section

Book-shaped box

Novelty shape; check the printed page edge.

RigidMediumHighSlowHinged lid

2.5 mm grey board + printed page edge

0.5–2 kg

Read section

Cigar-style hinged box

Lid fit carries most of the perceived quality.

RigidLightHighSlowHinged lid

1.5 mm grey board + cedar veneer

up to 0.5 kg

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Clamshell

Fewer parts and less assembly than a lidded box.

RigidLightMidStandardClamshell

1.5 mm grey board + wrap

up to 0.5 kg

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Collapsible rigid box

Ships flat with a slightly softer edge.

RigidMediumHighStandardLift-off lid

2 mm grey board, flat-shipping

0.5–2 kg

Read section

Composite can and tube with metal or plastic ends

Barrier comes from the tube and end materials.

RigidMediumHighSlowLift-off lid

1.5 mm chipboard wall + metal or plastic ends

up to 1 kg

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Dome and arch rigid box

Curved wrap needs skill and heavier paper.

RigidMediumHighSlowLift-off lid

2 mm grey board, curved wrap

0.5–1.5 kg

Read section

Drawer or slide-out box

Sleeve-to-drawer clearance is the failure point.

RigidMediumHighStandardDrawer

2 mm grey board + 1.5 mm drawer

0.5–1.5 kg

Read section

Flip-top magnetic flap box

The lid stays open for display.

RigidMediumHighSlowMagnetic

2 mm grey board + magnets

0.5–2 kg

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Handbag and suitcase style boxes

Made to be carried and reused.

RigidMediumHighSlowMagnetic

2.5 mm grey board + stitched handle

1–3 kg

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Hexagonal and octagonal boxes

High wrap waste and assembly time.

RigidMediumHighSlowLift-off lid

2 mm grey board, hand-wrapped

0.5–2 kg

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Hinged lid box (book-style)

Tall lids need a ribbon stay.

RigidMediumHighSlowHinged lid

2.5 mm grey board + 157 gsm wrap

up to 2 kg

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Jewellery box with hinged tray

The insert is the most expensive element.

RigidLightHighSlowHinged lid

1.5 mm grey board + flocked tray

up to 0.5 kg

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Magnetic book box with inner tray

The tray adds a part and assembly time.

RigidMediumHighSlowMagnetic

2.5 mm grey board + EVA tray

0.5–2 kg

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Magnetic closure box

Magnets must match the board thickness.

RigidMediumHighSlowMagnetic

2 mm grey board + 10 mm magnets

0.5–2 kg

Read section

Mono-carton rigid box

One piece, simpler assembly.

RigidMediumHighStandardHinged lid

2 mm grey board, one-piece

0.5–2 kg

Read section

Neck box (shoulder box)

Extra neck part, fixed reveal line.

RigidMediumHighStandardLift-off lid

2 mm grey board + neck frame

0.5–2 kg

Read section

Pen and pencil presentation box

Tight insert tolerances; share the drawing first.

RigidLightHighSlowHinged lid

1.5 mm grey board + flocked tray

up to 0.3 kg

Read section

Perfume shoulder box with ribbon

Neck depth and ribbon position keep the bottle straight.

RigidLightHighSlowRibbon pull

2 mm grey board + neck frame + ribbon

0.5–1.5 kg

Read section

Rigid bag-style box with rope handle

Reinforce the handle anchor for the full load.

RigidMediumHighSlowHandle

2.5 mm grey board + rope handle

up to 3 kg

Read section

Rigid chest with hinged lid and clasp

Clasp and hinges decide service life.

RigidHeavyHighSlowClasp

3 mm grey board + metal clasp

3–8 kg

Read section

Rigid tube with paper ends

Cheaper than a composite can, with less barrier.

RigidLightMidStandardLift-off lid

1.5 mm chipboard wall + paper ends

up to 0.5 kg

Read section

Round, oval and hat boxes

Hand assembly makes it expensive per unit.

RigidMediumHighSlowLift-off lid

1.5–2 mm grey board, hand-wrapped

up to 2 kg

Read section

Six-corner collapsible magnetic box

Folds flat and assembles at the packer.

RigidMediumHighStandardMagnetic

2 mm grey board + magnets, flat-shipping

0.5–2 kg

Read section

Slipcase with drawer

Second opening and a second assembly.

RigidMediumHighSlowDrawer

2 mm grey board sleeve + 1.5 mm drawer

1–2 kg

Read section

Tea chest and compartment box

Compartment layout drives tooling and time.

RigidMediumHighSlowLift-off lid

2 mm grey board + 1.2 mm dividers

1–3 kg

Read section

Two-piece lid and base (telescope)

Most economical rigid; check lid clearance.

RigidMediumMidStandardLift-off lid

2 mm grey board + 157 gsm wrap

up to 2 kg

Read section

Wallet and envelope boxes

Ships flat; attractive when freight is the constraint.

RigidLightMidStandardMagnetic

1.5 mm grey board + 128 gsm wrap

up to 0.5 kg

Read section

Window rigid box

Adds a cutting and gluing step.

RigidMediumHighStandardLift-off lid

2 mm board + PET window

0.5–2 kg

Read section

Wine and spirits box

Neck cut and cradle decide transit safety.

RigidHeavyHighSlowLift-off lid

2.5 mm grey board + 1.2 mm neck cut

1–3 kg incl. bottle

Read section

How to read the bands

  • Load — light is retail and shelf goods, medium is parcel and stacked cartons, heavy means container or pallet weights.
  • Cost level — compares the unit cost of the format at a similar size, before print and inserts.
  • Lead time — fast means a cutting die and short run, slow means hand assembly, multi-part construction or new tooling.

Where the bands come from

Each row maps to a section in one of the three guides, where the format is described with board grades, flute combinations, closure details and the failure modes buyers usually discover after the first shipment. Use the row to shortlist, then read the section before you request samples.

Next step

Send the shortlisted rows with your product size, target quantity and destination market, and the comparison becomes a quotation with board grade, print method and packing method.

Request a quote